Production Line Solutions for wheel alignment
TruckCam is the global key player in offering industrial wheel alignment and calibration solutions for the heavy duty vehicle industry.
TruckCam is the global key player in offering industrial wheel alignment and calibration solutions for the heavy duty vehicle industry.
The TruckCam end of line system can be customised to suit your assembly line, suitable for Light, Medium, and heavy Duty vehicles.
Axle Parallellity
One example is to align the front axle parallel to the driven axle when the steering wheel and steering gear box is centered. The system can be configured for one-sided measurements or, to achieve higher accuracy, for double sided measurements. Double sided measurement will take into account the differences in toe-in between the axles.
Wheel Alignment Station
The end of line system is based on a centerline measurement principle. The measures are carried out with a patented camera technology in combination with pre-calibrated wheel clamps and semaphore measuring poles placed in a square around the vehicle.
Bus & Coach Alignment
The end of line system for bus and coach is a wheel alignment station designed to perform fast, accurate and process controlled measurements. Measuring is performed simultaneously for all axles and live values are displayed during the adjustment.
The system is suitable for all types of vehicles with different axle configurations and suspensions for coaches, city and intercity buses, articulated buses and electrical buses.
The TruckCam in-line producti0n system can be customised to suit directly within your assembly line, ideal for axle alignment.
In-Line Production Axle Alignment
As the cameras themselves measure angles, the TruckCam system operates independent of distances between axle hubs or hub adapters. By measuring the individual toe value for each hub, as these measurements are taken both (in front of and behind the axle), any static measurement errors will be eliminated, hence making the system self calibrating.
In-Line Axle Parallellity System
One example is to align the front axle parallel to the driven axle when the steering wheel and steering gear box is centered. The system can be configured for one-sided measurements or, to achieve higher accuracy, for double sided measurements. Double sided measurement will take into account the differences in toe-in between the axles.
In-Line Rear Axle Alignment System
TWO SELF CENTERING industrial frame gauges with integrated reflective targets are mounted at a right angle to the frame, one in the front and one in the rear. This determines the frame centerline. The cameras measures at which angle the axle is positioned relative to the centerline of the frame, and shows necessary corrections on the screen.
It is of great importance that the ADAS sensors are properly aligned parallel to the driving direction of the vehicle
ADVANCED DRIVER ASSISTANCE SYSTEM
Using a forward looking radar, the ACC system automatically detect and adjust the speed to maintain a proper distance between vehicles in the same lane. For the correct functioning, the sensor’s direction and the driving axle should be adjusted with a very small tolerance.
With a camera mounted to the windshield, the LDWS safety system recognizes the striped and solid lane marks, detecting unintentional lane changes and warning the driver that the vehicle is about to veer out of lane.
To keep the vehicle straight between the lanes, the LDWS system adjustment is made by aligning the cameras according to the driving axle of the vehicle.
Eager to learn more?
TruckCam is the global key player in offering industrial wheel alignment and calibration solutions for the heavy duty vehicle industry.
Leveraging its industry-leading relationship with OEMs with in-house hardware and software R&D, TruckCam has emerged as a key global player in offering end-of-line solutions for wheel alignment, Adaptive Cruise Control and Lane Departure Warning Systems patented camera technology. Precision, efficiency and integration are the cornerstones of solutions that are designed to be flexible and reliable, even in the most demanding industrial environments. This is why OEMs around the world rely on TruckCam for their end-of-line testing.
Our TruckCam aftersales support encompasses an array of services that are catered to TruckCam products. It is designed to assist you and your business in using TruckCam equipment correctly and ensuring the equipment is operating optimally. View our aftersales support pages here: training, equipment servicing and equipment calibration.
Using our calculator below see how much your workshop could turnover annually from wheel alignment. Adjust the sliders to suit your workshops requirements.
The Trukcam alignment systems can measure all types of vehicles instantly, providing an effective solution on your production line.
Our Truckcam approved technicians come on-site to carry out training for all technician levels. We help to get you up and running working with the system within a day.
With all Truckcam alignment systems the easy to use software creates a database of all alignments allowing you to print-off reports for job packets and traceability.
“Not only do we maintain a high level of safety and compliance,” adds Nigel Leppard, “but also in the first five years we expect to achieve vehicle and labour cost savings amounting to approximately 4.5 times our capital outlay – with an initial return on investment in just 15 months.”
Fleet Manager, Nigel Leppard
“We use the Cam-aligner system on a daily basis and the cameras have taken the service to a higher level” concludes Alex, “and as such, our investment has more than paid for itself. The system is easy to use, robust and reliable but if we do need any help, AES UK Ltd provide a fast and efficient back-up and support service.”
Director, Alex Adshead
“I’ve had over a year’s hands-on-experience using the cam-aligner. The time-savings with the rolling method has allowed me to double my output on a daily basis compared to the laser system particularly on twin-steered vehicles. The ease-of-use and accuracy of the Cam-aligner allows me to make adjustments with precision, and demonstrate to my customers with before and after print-outs.”
Owner, Kevin Down
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Automotive Equipment Solutions UK Ltd
Unit 4 All Saints Industrial Estates,
Baghill Lane, Pontefract,
West Yorkshire, WF8 2ST
Telephone: (+44) 01977 600 688
Email: info@a-e-s-uk.co.uk
Company Number: 05556700
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